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Connector Terminal Boxes (M12)
XW3D
Simple Wiring of Sensor Actuators
* Compatible with XS5 and XS2 style M12 connectors * Greatly reduces wiring work in combination with the XS5 Smartclick. * Insert the connector and turn 1/8 of a turn to lock the connectors. (XS5 Smartclick connectors) * Higher rated current to enable output applications. * Compatible with other M12 screw connectors. * Degree of protection : IP67 (IEC60529)
TM
Ratings and Specifications
Rated current Rated voltage Contact resistance (connector) Insulation resistance Dielectric strength (connector) Degree of protection Insertion tolerance Lock strength Cable holding strength Lock operating force Ambient operating temperature range 4 A/port, 12 A/Box (power line) 10 to 30 VDC 40 m max. (20 mV max., 100 mA max.) 100 M min. (at 500 VDC) 500 VAC for 1 min (leakage current: 1 mA max.) IP67 (IEC60529) 50 times min. Pulling: 100 N/15 s, Twisting: 1 N*m/15 s 100 N/15 s 0.1 N*m to 0.25 N*m -25 to 70C
Materials and Finish
Item Contacts Fixtures Case Bushing O-ring PCB Sealing resin Cable Materials/finish Brass/nickel base, 0.4-m gold-plating Nickel-plated zinc alloy PBT resin (UL94V-O), light gray Rubber Rubber Glass epoxy board Urethane resin (UL94V-0) UL AWM2464 Signal lines: AWG22 Power and ground lines: AWG18
Connection Combinations
Twist-and-Click Plug Connectors OMRON Model No. XS5H, XS5G XS5W (plug end) XS5R (plug end) M12 Plug Connectors XS2H, XS2G XS2W (plug end) XS2R (plug end) : Connected by Smartclick twisting. : Connected by screwing.
Connector Terminal Box XW3D Note:
TM
is a registered trademark of the OMRON Corporation.
Connector Terminal Boxes (M12)
XW3D
177
Ordering Information
Sensor type and wiring Actuator wiring No. of ports 4 8 4 No. of I/O 4 8 8 3-Wire DC NPN/2-Wire DC 3-4 Actuator wiring 1-4 Model XW3D-P455-G11 XW3D-P855-G11 XW3D-P458-G11 2-Wire DC 1-4/Without polarity 3-4 -- Model XW3D-P452-G11 XW3D-P852-G11 -- 3-Wire DC PNP/2-Wire DC 1-4 Actuator wiring 3-4 Model XW3D-P453-G11 XW3D-P853-G11 XW3D-P457-G11
Note: 1. "1-4" and "3-4" are the connector pin numbers that are wired. 2. All cables are 5 m long.
Waterproof Cover (Sold Separately)
XS2Z-22
Model XS2Z-22 No. per box 50 Material Brass with Ni plating
Note: 1. The XW3D comes with a dust cover. Use the optional XS2Z-22 Waterproof Cover when an IP67 degree of protection is required. 2. The XS2Z-22 connection is threaded.
Dimensions
XW3D-P45@-G11 (Model with Four Ports)
73 4.5 4.5 dia. 6.9 dia. 33 54 27 5,000 4.5 dia. 9 9 27 82 30.5 100 120 10 Power Indicator (green LED) Operation Indicator (red LED)
(Unit : mm)
Indication of internal wiring
6.5 13.5 20 9 9
XW3D-P85@-G11 (Model with Eight Ports)
4.5 dia. 9 dia. 73
Power Indicator (green LED) Operation Indicator (red LED)
4.5 4.5 dia. 8.2 dia. 33
54
27 5,000 100 120 10
9 27 27 127 27 30.5
Indication of internal wiring
6.5 13.5 20 9 9
178
Connector Terminal Boxes (M12)
XW3D
XW3D-P457-G11 (Model with Four Ports and Eight I/O)
73
Power Indicator (green LED) Operation Indicator (red LED)
4.5 4.5 dia. 8.2 dia. 33 54 27 5,000 4.5 dia. 9 9 27 82 30.5 100 120 10
Indication of internal wiring
6.5 13.5 20 9 9
Wiring Diagrams
Models with One I/O and One Port
NPN Sensor Specifications XW3D-P@55-@11 for 3-Wire DC NPN, 2-Wire DC (Without polarity 3-4), and Actuator (1-4) 2-Wire Sensor Specifications XW3D-P@52-@11 for 2-Wire DC (polarity 1-4, without polarity 3-4)
Note: Cannot be used with NPN-type Photoelectric and Proximity Sensors. Cannot be used with Proximity Sensors with polarity 3-4.
2-WIRE
PNP Sensor Specifications XW3D-P@53-@11 for 3-Wire DC PNP, 2-Wire DC (with polarity 1-4), and Actuator (3-4)
3-WIRE NPN
3-WIRE PNP
Positive power supply
(Brown)
Negative power supply
(Blue)
Connector pin number
Ground
(Green/ Yellow)
Positive power supply
(Brown)
Negative power supply
(Blue)
Connector pin number
Ground
(Green/ Yellow)
Positive power supply
(Brown)
Negative power supply
(Blue)
Connector pin number
Ground
(Green/ Yellow)
Power Indicator (green LED)
Power Indicator (green LED)
Power Indicator (green LED)
1
Signal 1 (White)
1
4
5 3
2
Signal 1 1 (White)
Lead color Operation Indicator (red LED)
1 4 5 3 2
1
Signal 1 (White)
1
4
5 3
2
Lead color
Operation Indicator (red LED)
4
1 5 3 1 2
Signal 2 (Green)
2
Signal 2 2 (Green)
Lead color
1 4 5 3 2
Operation Indicator (red LED)
1 4 5 3 1 2
Signal 2 (Green)
2
Signal 3 (Yellow)
3
4
5 3 1
2
Signal 3 3 (Yellow)
1 4 5 3 2
Signal 3 (Yellow)
3
4
5 3 1
2
Signal 4 (Gray)
4
4
5 3 1
2
Signal 4 4 (Gray)
1 4 5 3 2
Signal 4 (Gray)
4
4
5 3 1
2
Signal 5 (Pink)
5
4
5 3 1
2
Signal 5 5 (Pink)
1 4 5 3 2
Signal 5 (Pink)
5
4
5 3 1
2
Signal 6 (Red)
6
4
5 3 1
2
Signal 6 6 (Red)
1 4 5 3 2
Signal 6 (Red)
6
4
5 3 1
2
Signal 7 (Black)
7
4
5 3 1
2
Signal 7 7 (Black)
1 4 5 3 2
Signal 7 (Black)
7
4
5 3 1
2
Signal 8 (Purple)
8
4
5 3
2
Signal 8 8 (Purple)
1 4 5 3 2
Signal 8 (Purple)
8
4
5 3
2
Note: 1. 2. 3. 4. 5.
The above wiring diagrams are for eight-port use. Figures in parentheses indicate lead colors. The expression "white/red" means white and red stripes. Here, "1-4" and "3-4" are pin numbers. Contact numbers 5 through 8 in the above diagrams do not exist on Terminal Boxes with four ports. The lead colors for signals 1 through 4, power supply, and ground are the same.
Connector Terminal Boxes (M12)
XW3D
179
Models with Two I/O and One Port
XW3D-P458-G11 for 3-Wire DC NPN and Actuator (1-4 or 1-2)
Positive power supply
(Brown)
XW3D-P457-G11 for 3-Wire PNP and Actuator (3-4 or 3-2)
Positive power supply
(Brown)
Negative power supply
(Blue)
Ground
(Green/ Yellow)
3-WIRE NPN (2)
Negative power supply
(Blue)
Ground
(Green/ Yellow)
3-WIRE PNP (2)
Connector pin number
Connector pin number
Signal 1B 1 (Pink) Signal 1A 1 (White)
Lead color
4
1 5 3 2
Signal 1B 1 (Pink) Signal 1A 1 (White)
Lead color
4
1 5 3 2
Signal 2B 2 (Red) Signal 2A 2 (Green)
4
1 5 3 2
Signal 2B 2 (Red) Signal 2A 2 (Green)
4
1 5 3 2
Signal 3B 3 (Black) Signal 3A 3 (Yellow)
4
1 5 3 2
Signal 3B 3 (Black) Signal 3A 3 (Yellow)
4
1 5 3 2
Signal 4B 4 (Purple) Signal 4A 4 (Gray)
4
1 5 3 2
Signal 4B 4 (Purple) Signal 4A 4 (Gray)
4
1 5 3 2
Note: Colors given in the connection diagram are lead colors.
Mounting Dimensions
Three, M4 or 4.5 dia.
(Unit: mm)
330.1
730.1
Note: Mounting dimensions are the same for any models.
Safety Precautions
Precautions for Correct Use
Do not use the Connectors in an atmosphere or environment that exceeds the specifications.
Cable Lead Polarity
* Connect the cables leads using the correct polarity (Blue: Negative power supply, Brown: Positive power supply). * If the polarity is not correct, the load may not operate or the operation indicator may not light. * Always connect a load to the signal lines to operate a sensor or actuator.
Connector Connection and Disconnection
* Mate the connectors according to the procedure given in this datasheet. * When joining Connectors, be sure to insert the plug all the way to the back of the socket before attempting to lock the Connectors. * Do not use tools of any sort to mate the Connectors. Always use your hands. Pliers or other tools may damage the Connectors. * When mating the Connectors to XS2 or other screw on M12 Connectors, tighten the lock by hand to a torque of 0.39 to 0.49 N*m. * Confirm in the catalog that sensors and actuators are applicable before using them. * Always turn OFF the power supply before connecting or disconnecting connectors. * Do not touch the mating surface of the connectors with wet hands. * Wipe away any water around the connectors. * Do not allow metal scraps or dust to enter the mating section.
Applicable Connectors
* Always mount a Waterproof Cover (XS2Z-22) or Dust Cover (XS2Z-15) to any unused connector on the Connector Terminal Box.
Power Supply and Operation Indicators
* The power supply indicator will be lit green while power is being supplied. The operation indicator will be lit red while the sensor or actuator is operating. * The XW3D is for a DC sensor or actuator. Do not use it for an AC sensor or actuator. * Connector Terminal Boxes are available with either 2-wire or 3-wire internal connections, as indicated on the case.
3-WIRE NPN 2-WIRE 3-WIRE PNP 3-WIRE NPN (2) 3-WIRE PNP (2)
180
Connector Terminal Boxes (M12)
XW3D
Omron Electronic Components, LLC
Terms and Conditions of Sales I. GENERAL 1. Definitions: The words used herein are defined as follows. (a) Terms: These terms and conditions (b) Seller: Omron Electronic Components LLC and its subsidiaries (c) Buyer: The buyer of Products, including any end user in section III through VI (d) Products: Products and/or services of Seller (e) Including: Including without limitation 2. Offer; Acceptance: These Terms are deemed part of all quotations, acknowledgments, invoices, purchase orders and other documents, whether electronic or in writing, relating to the sale of Products by Seller. Seller hereby objects to any Terms proposed in Buyer's purchase order or other documents which are inconsistent with, or in addition to, these Terms. 3. Distributor: Any distributor shall inform its customer of the contents after and including section III of these Terms. II. SALES 1. Prices; Payment: All prices stated are current, subject to change without notice by Seller. Buyer agrees to pay the price in effect at the time the purchase order is accepted by Seller. Payments for Products received are due net 30 days unless otherwise stated in the invoice. Buyer shall have no right to set off any amounts against the amount owing in respect of this invoice. 2. Discounts: Cash discounts, if any, will apply only on the net amount of invoices sent to Buyer after deducting transportation charges, taxes and duties, and will be allowed only if (a) the invoice is paid according to Seller's payment terms and (b) Buyer has no past due amounts owing to Seller. 3. Interest: Seller, at its option, may charge Buyer 1.5% interest per month or the maximum legal rate, whichever is less, on any balance not paid within the stated terms. 4. Orders: Seller will accept no order less than 200 U.S. dollars net billing. 5. 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Taxes: All taxes, duties and other governmental charges (other than general real property and income taxes), including any interest or penalties thereon, imposed directly or indirectly on Seller or required to be collected directly or indirectly by Seller for the manufacture, production, sale, delivery, importation, consumption or use of the Products sold hereunder (including customs duties and sales, excise, use, turnover and license taxes) shall be charged to and remitted by Buyer to Seller. 8. Financial: If the financial position of Buyer at any time becomes unsatisfactory to Seller, Seller reserves the right to stop shipments or require satisfactory security or payment in advance. 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Shipping; Delivery: Unless otherwise expressly agreed in writing by Seller: (a) All sales and shipments of Products shall be FOB shipping point (unless otherwise stated in writing by Seller), at which point title to and all risk of loss of the Products shall pass from Seller to Buyer, provided that Seller shall retain a security interest in the Products until the full purchase price is paid by Buyer; (b) Delivery and shipping dates are estimates only; and (c) Seller will package Products as it deems proper for protection against normal handling and extra charges apply to special conditions. 12. Claims: Any claim by Buyer against Seller for shortage or damage to the Products occurring before delivery to the carrier or any claim related to pricing or other charges must be presented in detail in writing to Seller within 30 days of receipt of shipment. III. PRECAUTIONS 1. Suitability: IT IS THE BUYER'S SOLE RESPOINSIBILITY TO ENSURE THAT ANY OMRON PRODUCT IS FIT AND SUFFICIENT FOR USE IN A MOTORIZED VEHICLE APPLICATION. BUYER SHALL BE SOLELY RESPONSIBLE FOR DETERMINING APPROPRIATENESS OF THE PARTICULAR PRODUCT WITH RESPECT TO THE BUYER'S APPLICATION INCLUDING (A) ELECTRICAL OR ELECTRONIC COMPONENTS, (B) CIRCUITS, (C) SYSTEM ASSEMBLIES, (D) END PRODUCT, (E) SYSTEM, (F) MATERIALS OR SUBSTANCES OR (G) OPERATING ENVIRONMENT. Buyer acknowledges that it alone has determined that the Products will meet their requirements of the intended use in all cases. Buyer must know and observe all prohibitions of use applicable to the Product/s. 2. Use with Attention: The followings are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible use of any Product, nor to imply that any use listed may be suitable for any Product: (a) Outdoor use, use involving potential chemical contamination or electrical interference.
(b) Use in consumer Products or any use in significant quantities. (c) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (d) Systems, machines, and equipment that could present a risk to life or property. 3. Prohibited Use: NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 4. Motorized Vehicle Application: USE OF ANY PRODUCT/S FOR A MOTORIZED VEHICLE APPLICATION MUST BE EXPRESSLY STATED IN THE SPECIFICATION BY SELLER. 5. Programmable Products: Seller shall not be responsible for the Buyer's programming of a programmable Product. IV. WARRANTY AND LIMITATION 1. 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Intellectual Property: The intellectual property embodied in the Products is the exclusive property of Seller and its affiliates and Buyer shall not attempt to duplicate it in any way without the written permission of Seller. Buyer (at its own expense) shall indemnify and hold harmless Seller and defend or settle any action brought against Seller to the extent that it is based on a claim that any Product made to Buyer specifications infringed intellectual property rights of another party. 2. Property; Confidentiality: Notwithstanding any charges to Buyer for engineering or tooling, all engineering and tooling shall remain the exclusive property of Seller. All information and materials supplied by Seller to Buyer relating to the Products are confidential and proprietary, and Buyer shall limit distribution thereof to its trusted employees and strictly prevent disclosure to any third party. 3. Performance Data: Performance data is provided as a guide in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. 4. Change In Specifications: Product specifications and descriptions may be changed at any time based on improvements or other reasons. It is Seller's practice to change part numbers when published ratings or features are changed, or when significant engineering changes are made. However, some specifications of the Product may be changed without any notice. 5. Errors And Omissions: The information on Seller's website or in other documentation has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. 6. 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Severability: If any provision hereof is rendered ineffective or invalid, such provision shall not invalidate any other provision.
Connector Terminal Boxes (M12)
XW3D
Certain Precautions on Specifications and Use
1. Suitability for Use. Seller shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the Product in Buyer's application or use of the Product. At Buyer's request, Seller will provide applicable third party certification documents identifying ratings and limitations of use which apply to the Product. This information by itself is not sufficient for a complete determination of the suitability of the Product in combination with the end product, machine, system, or other application or use. Buyer shall be solely responsible for determining appropriateness of the particular Product with respect to Buyer's application, product or system. Buyer shall take application responsibility in all cases but the following is a nonexhaustive list of applications for which particular attention must be given: (i) Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this document. (ii) Energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. (iii) Use in consumer products or any use in significant quantities. (iv) Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. 2. Programmable Products. Seller shall not be responsible for the user's programming of a programmable product, or any consequence thereof. 3. Performance Data. Performance data given in this publication is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Seller's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to Seller's Warranty and Limitations of Liability. 4. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Seller representative at any time to confirm actual specifications of purchased Product. 5. Errors and Omissions. The information in this publication has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors, or omissions. 6. RoHS Compliance. Where indicated, our products currently comply, to the best of our knowledge as of the date of this publication, with the requirements of the European Union's Directive on the Restriction of certain Hazardous Substances ("RoHS"), although the requirements of RoHS do not take effect until July 2006. These requirements may be subject to change. Please consult our website for current information.
Complete "Terms and Conditions of Sale" for product purchase and use are on Omron's website at http://www.components.omron.com - under the "About Us" tab, in the Legal Matters section. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS.
To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527.
OMRON ELECTRONIC COMPONENTS LLC
55 E. Commerce Drive, Suite B Schaumburg, IL 60173
OMRON ON-LINE
Global - http://www.omron.com USA - http://www.components.omron.com
847-882-2288
Cat. No. X304-E-1 01/10 Specifications subject to change without notice Printed in USA
Connector Terminal Boxes (M12)
XW3D

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